Electrics - Page 2Last on March 28 2017
My Duratec wiring loom - Parts listThis is the list of bits you'll most likely need when making your own engine loom from scratch, for the Duratec engine.
Sensor connectors requiredFuel Injectors : 4 off Mini-timer Amp connectors (see stockist and part no below), boots and 8 x crimps
Air Temperature : 1 off Mini-timer Amp connector, boot and 2 x crimps
Water Temperature: 1 off Mini-timer Amp connector, boot and 2 x crimps
Coil on Plugs : 4 off Hyabusa ignition connectors, 8 x crimps, 8 x rubber collars from www.lakeics.com
Cam Sensor : Use the standard Ford connector from the Donor loom
Crank Sensor : Use the standard Ford connector from the Donor loom
Large (size 24) ITT Cannon Neptune bulkhead connectorsBulkhead connector: ITT Cannon Neptune 48 way Male and 48 way Female (gold plated or tin plated pins are sold seperately) 273-5382 and 273-5360
Bulkhead backshell: Heat shrink size 24 rear housing 273-5562
IP67 ITT Sureseal water proof connectorsThrottle Position and hall effect wheel speed sensors: ITT Mini Sureseal 3 way IP67 - 341-2973 and Female 341-3005
Mini-timer AMP connectorsMini-timer Amp connectors, from Webcon
9990166400 plastic connector body £2.32 each
9990175600 rubber boot £4.07 each
9990098900 pin x2 £0.40 each
Engine sensors requiredAir temperature sensor, Lucas SNB801, 2.4K Ohm at 20° 1/8NPT thread - Webcon
Water temperature sensor, Bosch M12x1.5 thread - DTA
Throttle position sensor, Active Sensors potentiometer, RP-5110, @~£100 including postage.
Crank Position sensor - Use the Standard Ford Duratec magnetic type
Cam Position sensor - Use the Standard Ford Duratec magnetic type
Ford Duratec Ignition (COP) coil packsFord Coil on Plug ignition packs - 4 x Part Number 4M5G-12A366-BC, FINIS 1322402, from www.coordsport.net
Cable requiredShielded twisted pair cable 528-2207
Thinwall, 32/02 16A cable is available from Vehicle Wiring Products. Best to buy it in 30M reels to keep the costs down. I've used about 90 metres of cable in the rewire.
ToolsI use this generic tool from RSWWW.COM
I use this wire stripper, also from RSWWW.COM
Dashboard switchesThe small toggle switches I've used on the Hansell Composites carbon fibre dashboard panel are 448-0747
And the push button with the rubber cover (same type as used by Stack on their rev counter tell tale switch) is 103-6280
And the rubber switch cover, sold separately is 103-6303
Vehicle wiring products sells the same switch and cover, for about 3 times the price of RS ! I know, I bought one from VWP and it came in an RS bag with the part number on the outside. Doh!
Control boxThe black contol box that houses the relays and fuses is made by Multicomp and is the MB6 box (part no EN81783) available from www.cpc.co.uk
Finally the LED indicators are 265-6829, 265-6807 and 265-6835 (all now discontinued)